UP 40
crimp
Compact design, smart control, maximum precision. The UP40 brings you top-level crimping technology, including integrated PLC and reliable quality assurance.
Accessories for the UP 40
Features
When do I need this product
- When I want a cable processing solution that is ready to use right away, but remains programmable for special applications if necessary.
- If I want maximum freedom of operation: with or without the holding function, depending on what suits my workflow at the moment.
- If I want to process many different types of connectors.
- If I frequently have to switch back and forth between different applications.
- For cable assembly of small and medium batch sizes and prototyping.
The crimping machine is made for these applications
- Automotive plug connectors up to 16 mm²
- Insulated cable lugs up to 35 mm²
- Unisulated cable lugs up to 50 mm²
- Wire end ferrules up to 120 mm²
- Turned contacts up to 16 mm²
Sectors that already use this machine
- Automotive sector | aviation industry | craft businesses | small industry
This is special
- Whether you need a permanent station or a temporary cable processing line, the UP 40 is ready for use exactly where you need it.
- Self-sufficient today, networked tomorrow? The UP40 offers you the option of integrating it into existing processes with upstream and downstream devices as required.
- Adapts to your needs: With optional safety or two-hand operation for even greater control.
- More illumination, good visibility. Thanks to the integrated lighting. For even more precision when working.
- Simply change and continue straight away. The adapters of the UP 40 can be changed in seconds without tools. The die can also be quickly converted in a few simple steps.
- Make it even easier for yourself. With our crimping units, you can focus on your application without having to worry about changing tools. Available for ferrules or twisted contacts.
- Stay as flexible as possible. With a large selection of standard dies available from stock, you can respond to new challenges at short notice.
- Make the most of your price advantage. Simply use the dies that you already use with your WEZAG hand tools. There are also adapters for third-party dies.
- Perfectly tailored to your needs! Customized designs and functions are available on request.
Increase your quality with these features
- Full control. The integrated compressed air monitoring system intervenes before things get critical – for consistent crimping quality and long-lasting technology.
- Everything in the right place. The linear crimping movement ensures that the connector wings roll in perfectly.
- Keep track of everything. The UP 40's piece counter helps you keep precise records of your work.
- Leave nothing to chance! With the forced sequence control, the machine closes until it opens again automatically after the crimping process has been completed. Process-reliable crimping is guaranteed.
- Rely on the locator! It ensures that the connector always remains in the correct position - depending on the die option available.
Further advantages offered by our Made in Germany standard
- High-quality manufacturing: The machine will make your day-to-day cable assembly work easier for many years to come.
- Minimized downtime, maximum efficiency: With our reliable technology, the UP 40 remains particularly low-maintenance.
- Sustainability guaranteed: Manufactured in compliance with all German and EU standards.
- Fast and competent support: If you have any questions, you will receive quick and direct help from us.
- Maximum safety for the operator: CE certification and first-class safety standards ensure this.
Technical data
- Type of connection
- Electro-pneumatic
- Max. Crimp Force
-
40 kN at 6 bar
(8892 lbf at 87 psi) - Dimensions
-
550 x 310 x 560 mm
(21.65 x 12.2 x 22.05 inch)f - Approx. Weight
-
45 kg
(99.2 lbs) - Noise Level
- 70 dB(A)
- Max. Pressure
- 6 bar | 87 psi
- Air Consumption
- 21 l per stroke
- Electrical Connection
-
24 VDC | min. 1.75 A
Plug-in power supply, 100 - 240 VAC with change adapter EU | US | UK | AU
FAQs
Where can you buy WDT crimping machines?
As an end user, you can obtain our crimping machines from authorized specialist dealers. We will be happy to help you find the right contact in your region.
What about support and spare parts?
As a manufacturer from Germany, we guarantee you fast support, personal advice and a reliable supply of spare parts – direct, competent and uncomplicated.
Are there training courses for WDT crimping technology?
Yes, we offer practical training, instruction and workshops – either at our factory or directly at your premises. So you can use your crimping machine safely and efficiently.
Is it possible to use external dies?
Our WDT crimping machines are designed for use with our dies. If required, we will be happy to check whether your third-party dies are compatible – or develop a suitable solution for you.
Does WDT also offer special dies?
Absolutely! In addition to a large selection of standard dies, we also develop customized dies tailored to your contacts and crimping requirements.
What is the difference between a crimping unit and an adapter solution?
An adapter with interchangeable die offers you maximum flexibility – ideal for different connectors in cable assembly. A crimping unit, on the other hand, is specially optimized for one type of terminal – for fast, convenient work without any set-up effort.
Does WDT also develop customized solutions?
Yes, we offer customized machine solutions that perfectly match your processes – whether in terms of function, form or degree of automation. This turns standard into real custom work for your wire processing.
Who are WDT crimping machines suitable for?
Our crimping machines are aimed at:
- OEMs in cable assembly who require reliable crimping technology for small to medium batch sizes, prototypes or series production.
- Specialist dealers who want to expand their range with professional crimping machines “Made in Germany” and supply industrial users.
